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Reviving a Classic: Cyclus Headset Press Restoration at Roberts Customs | DIY Tool Restoration Tips

Welcome to the World of the Cyclus Headset and Bottom Bracket Press


Discover the mechanics and allure of the Cyclus headset and bottom bracket press, a tool that holds a special place in the hearts of cycling enthusiasts. This marvel of engineering has not only shaped bicycle assembly but has become a symbol of quality and tradition.


The Cyclus Press: A Ride Through History and Its Role in Cycling


The Cyclus headset and bottom bracket press emerged at a pivotal moment in cycling history. As bicycles evolved into complex and finely-tuned machines, the Cyclus press became the go-to tool for precision assembly. Renowned for its robustness and effectiveness, it played a key part in the golden age of cycling, connecting cyclists to a world of innovation and performance.

Before and after comparison of Cyclus headset press.
From forgotten to restored, behold the transformation journey of our Cyclus headset press.

Before and After: Glimpse the Stunning Transformation


Get ready to witness an astonishing transformation. From years of wear and tear to a polished piece of art, the Cyclus press in our workshop tells a story of resurrection. This tool, once a shadow of its former self, has now been reborn, gleaming with potential. Stay tuned as we unveil the stages of this incredible metamorphosis.

Side by side images of Cyclus headset press, before and after restoration.
A side-by-side snapshot of where we started and the incredible outcome.

Why Restore? The Journey Behind the Revival, Plus a Special Feature


Restoration is more than a process; it's a revival of history, a celebration of craftsmanship, and a tribute to timeless design. Here at Roberts Customs, we saw potential in the worn-out Cyclus press, recognizing a chance to bring it back to life. If you're curious to see the restoration in action, don't miss our latest video where we share the step-by-step process of this amazing transformation.


Uncovering the Gem: How the Cyclus Headset Press Was Found and Why It Was Chosen


At Roberts Customs, we are always on the hunt for unique pieces that tell a story. The Cyclus headset press was one such find, hidden away in an old workshop, waiting for a second chance at life. We were drawn to its sturdy design and the history it represented, knowing it had the potential to be something extraordinary once again. Its inherent quality and our passion for restoration made it the perfect choice for our next project.

Original eBay listing showcasing the Cyclus headset press.
Where it all began - the eBay listing that caught our eye.

The Art of Selection: What to Look for in a Restoration Project


Finding the right project is a blend of intuition, research, and a keen eye for potential. Here are some key factors to consider when selecting a restoration project:

  • Historical Significance: Look for tools with a story or connection to a specific era or craft.

  • Quality of Craftsmanship: Focus on pieces that showcase solid construction and design.

  • Restoration Feasibility: Assess the damage and consider the availability of parts and the skill required for restoration.

  • Emotional Connection: Sometimes, a piece speaks to you, resonating with your passion and aesthetic.

eBay listing description of the Cyclus headset press.
The details that made us take the leap - original eBay listing description.

Click, Inspect, Buy: Tips for Purchasing Used Tools Online


In the digital age, online platforms have become a treasure trove for used tools. Here are some tips to help you navigate this virtual marketplace:

  • Do Your Homework: Research the tool, its value, and potential restoration costs before making a decision.

  • Inspect Photos Carefully: Request detailed images from different angles to assess the condition.

  • Ask Questions: Don't hesitate to communicate with the seller to get additional information.

  • Check Seller's Reputation: Look at reviews and ratings to gauge the seller's credibility.

  • Understand Return Policies: Familiarize yourself with the platform's return and refund policies to protect yourself.

Original eBay photo showing the worn condition of the headset press.
This image, showcasing its wear and tear, was a promise of potential to us.

Finding the right project is an adventure, filled with excitement, research, and sometimes a bit of luck. Whether you stumble upon a hidden treasure in a dusty shop or find a diamond in the rough online, the process of discovery is part of what makes restoration such a rewarding pursuit.


Assessment and Planning: The Crucial First Steps

Unpacking the newly purchased Cyclus headset press in the workshop.
The anticipation in unwrapping something that promises a project!

Evaluating the Condition


Before we could even think about touching the Cyclus headset press, we first had to understand its current state. Close examination revealed signs of wear, surface rust, and areas in need of particular attention. Every scratch and dent told a story that helped guide our restoration process.

Taking the Cyclus headset press out of the package in the workshop.
Unveiling our new project!

Identifying Challenges and Necessary Tools/Supplies


Our assessment unveiled unique challenges that needed special attention. We compiled a list of tools and supplies that would be essential for the restoration, considering both the functional and aesthetic aspects of the project. From specialty rust removers to fine polishing cloths, every item was chosen with purpose.

First inspection of the Cyclus headset press upon arrival.
Our initial inspection; making notes, planning the process.

Cleaning and Degreasing: Laying the Groundwork

The headset press in its original, worn condition.
Witness the initial state: worn, used, but waiting for a new life.

Methods Used, Including the Automotive Parts Washer


The cleaning phase involved several techniques, but the automotive parts washer played a star role. Its powerful degreasing action helped lift years of grime and dirt, revealing the underlying quality of the Cyclus headset press.

Cyclus headset press being cleaned in the parts washer.
Into the parts washer it goes - the first step to its transformation.

Importance of Thorough Cleaning


A meticulous cleaning is not just cosmetic; it’s essential for understanding the true condition of the tool. It allows for closer inspection of wear, revealing hidden flaws or damages that might need special attention in the restoration process.

Cleaning the press using a parts washer brush attachment.
Details matter - ensuring every nook and cranny is attended to.

Removing Surface Rust: Reclaiming the Beauty

Inspecting the Cyclus headset press after its wash
Post-cleaning inspection. Cleaner, but still a way to go.

Techniques and Products Used


Removing rust was a delicate operation, requiring patience and precision. We used a combination of rust removers, gentle abrasion, and elbow grease to carefully lift the oxidation without harming the underlying metal.

Close-up of the press main thread post-cleaning.
Zooming in on the press's main thread after its cleanse.

Tips for Preserving the Integrity of the Tool


Preserving the integrity of the tool is paramount. Techniques were chosen to minimize material loss, retaining as much of the original substance and character as possible. The goal was to revive, not reinvent.

Close-up of the cleaned tooling components.
Tools and parts, ready and waiting for their next phase.

Polishing and Aesthetic Restoration: The Finishing Touches

Refining the press's thread with a steel wheel on a polishing motor.
Breathing new life into old threads with our polishing motor.

Balancing Restoration with Maintaining Historical Character


Polishing and aesthetic restoration required a fine balance between breathing new life into the Cyclus headset press and preserving its historical character. We wanted it to shine but didn’t want to erase its history.

Removing rust from the headset press with a satin wheel on the polishing motor.
Kissing the rust goodbye, one spin at a time!

Final Touches


The final touches included careful buffing, alignment adjustments, and fine-tuning. Every detail was addressed with reverence for the tool’s past and excitement for its future use. The result was a stunning piece that not only looked amazing but also functioned with the excellence that its original makers intended.

De-burring with a satin wheel on the polishing motor.
Ensuring a smooth operation by eliminating every last burr

The Culmination of Craftsmanship: Cyclus Headset Press Reborn

Comparison of stepped tooling before and after rust removal.
A testament to the magic of restoration: rust today, gone tomorrow

Final Thoughts on the Cyclus Headset Press Restoration


The restoration of the Cyclus headset press was more than a technical endeavor; it was a labor of love. The transformation from a forgotten tool into a piece of functional art stands as a testament to the care, craftsmanship, and passion behind Roberts Customs. This project wasn’t just about fixing something; it was about honoring a legacy.

Press post-cleaning and rust removal, ready for reassembly
All clean, rust-free, and just a few steps away from completion.

Reflections on the Journey and the Satisfaction of Completing a Project


Each step of the restoration journey held its own rewards and challenges. From the initial excitement of discovering the Cyclus headset press to the satisfaction of seeing it gleam like new, the process was filled with learning and growth. Completing this project wasn’t just about achieving an end result; it was about the joy of the process, the bond with a piece of history, and the pride of doing justice to an extraordinary tool.


Photographs Showcasing Before-and-After


Words can only do so much to describe the transformation of the Cyclus headset press. Below are photographs that capture the stunning before-and-after contrast. The visual journey mirrors our own experience, filled with hard work, persistence, and an unyielding commitment to quality.

Side-by-side comparison of the headset press before and after restoration.
The tale of transformation captured in one frame

A Journey Revived: Revisiting the Cyclus Headset Press Restoration


Recap of the Restoration Process


The restoration of the Cyclus headset press wasn't just about bringing an old tool back to life. It was about connecting with history, embracing craftsmanship, and embarking on a fulfilling journey. From initial assessment and grueling cleaning to delicate polishing, each step was a dance between art and science, culminating in a beautiful, functional piece of heritage.

Fully restored and reassembled Cyclus headset press
Behold, the fruit of our labor. Ready for action!

A Call to Arms: Your Turn to Restore


Are you inspired by what you've seen? Restoring old tools or objects is not merely a hobby; it's a way to engage with the past and contribute to a sustainable future. You don’t need to be an expert. Start small, be patient, and let your passion guide you. Who knows? Your next project might just be a hidden treasure waiting to be discovered.

Inspecting the finished, restored Cyclus headset press up close.
Admiring every detail of our completed project. Satisfaction at its finest!

Join the Conversation: Share, Ask, Connect


We want to hear from you! Have you undertaken a restoration project? Do you have questions about the process or need tips for getting started? Leave a comment below our video, share your experiences on social, and let’s build a community of restoration enthusiasts. Your insights might inspire someone else to take the leap.

Before and after comparison of Cyclus headset press.
Before and after comparison, fully restored and reassembled Cyclus headset press.

Stay Tuned: More from Roberts Customs


If you loved this journey, there's plenty more to explore. Visit the Roberts Customs YouTube Channel and dive into a world of restoration, creativity, and craftsmanship. Don't forget to hit the subscribe button and ring the notification bell, so you never miss a new adventure. Together, we’ll continue to uncover, restore, and celebrate the beauty in the forgotten and the worn.

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